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Manyug Enterprises is one of the leading industrial water softener manufacturers in Pune, suppliers, exporters and traders in Pune. It is essentially a heavy-duty piece of equipment that is used to combat the issue of "hard water" in big operations. Hard water has too much dissolved mineral content, such as calcium and magnesium. Although these minerals are safe to eat, they will destroy equipment in industry.
Being an industrial water softener repairing service and traders in Pune, consider scale formation on pipes, poor boiler efficiency, and higher soap and detergent consumption, for instance. An industrial water softener system achieves this by eliminating such hardness-forming minerals in the operation known as ion exchange to make operation easier, maintenance cheaper, and provide improved performance for most industrial processes.
We have added below a technical sheet of industrial water softener in Pune that provides more technical information such as:
| Feature | Specification | Unit | Notes |
|---|---|---|---|
| System Capacity | 100 - 500+ | m³/hr (or GPM) | Flow rate the softener can effectively treat. Can be much higher for very large industrial applications. |
| Resin Type | Strong Acid Cation Exchange Resin (Polystyrene Sulfonate) | - | Standard for hardness removal (calcium and magnesium). May specify cross-linking percentage for durability. |
| Resin Volume | 500 - 2000+ | Liters (or Cubic Feet) | Determines the total hardness removal capacity between regenerations. |
| Hardness Removal Capacity | 300 - 1500+ | kg CaCO₃ (or grains as CaCO₃) | Total amount of hardness the resin can remove before needing regeneration. |
| Regeneration Type | Automatic (Time-Clock or Meter-Initiated) | - | Typically controlled by a programmable logic controller (PLC) or a dedicated softener controller. |
| Regenerant | Sodium Chloride (NaCl) | - | Common salt brine solution used to recharge the resin. Potassium Chloride (KCl) can be used in specific applications. |
| Brine Tank Capacity | 200 - 1000+ | Liters (or Gallons) | Size of the tank holding the salt solution for regeneration. Should be appropriately sized for regeneration frequency. |
| Regeneration Cycle | Fast Rinse, Backwash, Brine Draw, Slow Rinse, Service | Steps | Sequence of operations for regenerating the resin bed. Cycle times are adjustable. |
| Regeneration Time | 60 - 120+ | Minutes | Total duration of the regeneration cycle. |
| Operating Pressure | 2 - 7 | Bar (or 30 - 100 psi) | Inlet water pressure required for proper operation. May vary depending on the system design. |
| Operating Temperature | 5 - 45 | °C (or 41 - 113 °F) | Acceptable temperature range for the influent water. Higher temperatures can damage the resin. |
| Inlet/Outlet Connections | DN50 - DN200+ (or 2" - 8"+) | Nominal Diameter (mm/inches) | Size of the piping connections for the water inlet and outlet. Varies with flow rate. |
| Materials of Construction | FRP (Fiberglass Reinforced Plastic), Carbon Steel with Epoxy Lining, Stainless Steel | - | Material used for the softener vessel and brine tank to prevent corrosion. Stainless steel offers superior durability. |
| Control Valve | Multiport Valve (Automatic) | - | Controls the flow of water during service and regeneration cycles. Can be pneumatic or electrically actuated. |
| Flow Meter Accuracy | ± 2-5% | Percentage | Accuracy of the meter used to track water consumption for meter-initiated regeneration. |
| Electrical Requirements | 230/400 V AC, 50/60 Hz (Single or Three Phase) | Volts/Hertz | Power supply needed for the control valve actuator and any monitoring equipment. |
| Installation Space | Varies based on size and configuration | m² | Footprint required for the softener system, including the vessel and brine tank. |
| Effluent Water Hardness | < 1 - 5 | ppm as CaCO₃ | Target hardness level of the treated water. Ideally close to zero for many industrial applications. |
Being as industrial water softener manufacturers in Pune, as per capacity needs industrial requirement different types which are given below.
Serve as industrial water softener suppliers in Pune, it is beneficial for different purposes and for consistency, quality maintenance, for those benefits are given below.
As industrial water softener exporters in Pune, it is applicable in different treatment as per different purposes and quality rising and many more which are given below.
Manyug Enterprises is a high-quality industrial water softener manufacturers in Pune, suppliers, traders, exporters, repairing services in Pune play a vital role in big-scale applications and elsewhere in very efficiently addressing the problem of hard water through scale-forming minerals removal through the process of ion exchange. Industrial automatic / manual water softeners providing different models such as manual, semi-automatic, and fully automatic systems of different capacities, these softeners bring tremendous advantages like avoidance of scale, low maintenance, improved efficiency, and product quality improvement in various industrial applications. Contact us for more details.
An industrial unit specifically designed to remove hardness minerals primarily calcium and magnesium from water fed to industrial processes, in order to avoid scaling on equipment such as boilers and cooling towers.
It is an ion exchange. Hard water runs over an ion exchange bed composed of negatively charged beads. The negatively charged beads trap and hold the positively charged hardness ions in exchange for sodium ions.
Scaling will be created by hard water, diminish efficiency of heat transfer, increase the price of energy, plug equipment and pipes, and generate expensive repair and down time.
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